CarFix Answers

2007–2009 Toyota FJ Cruiser: Inner fender cracking or bulging

Likely causes, ranked

  1. Inner fender (firewall-side) sheet metal crackingShop

Real-owner fix counts will appear here as reports come in.

DIY or shop: See DIY or shop section

Parts to check

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Symptom: Bulges or cracks in the inner fender sheet metal near the firewall, visible with the hood open.

Likely causes

  1. Inner fender design. FJ Cruiser forum owners document cracking and a later reinforced design. Warranty outcomes were inconsistent, and some claims were denied for off-road use.

DIY or shop?

Body shop.

Useful steps

  1. Inspect both inner fenders.
  2. Document cracks with photos.
  3. Get a body shop opinion on repair.

Vehicle focus: 2007–2009 Toyota FJ Cruiser.

Safety / mechanic note

Structural cracks should be checked by a professional. Verify with a mechanic or body shop.

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Recalls & service bulletins

No recalls or service bulletins are listed for this page yet.

NHTSA complaints: 155 keyword-matched complaints (of 722 unique complaints filed under NHTSA model names FJ CRUISER, 2007–2009; NHTSA complaints API by model year, queried 2026-10-15).

Always check your VIN for open recalls at nhtsa.gov/recalls.

Sources

What actually fixed it?

Had this problem? Tell other owners what the real fix was. Reports are counted above; we never show made-up numbers.

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